This year Brightway get glorious achievement in HDD field, which benefits from keeping learning and improving all the time. Last week brightway just sent one set 50m3/h recycling system to an old client. That client purchased one set 500GPM recycling system last year, which matches with 450T rig and supports client to successfully finish a lots project at local market. So this year, gaveling us second system order to match with them good Chinese brand 100T rig.
Brightway is not just focus on recycling system---HDD field, but also separation plant—Micro-tunneling field, solids control system---oil&gas field and so on.
On December 6th in the afternoon, Brightway BWLS Vertical Cuttings Dryer would be send to a oil field in sichuan of China. This vetical cuttings dryer will be used for drilling waste processing at the scene. This project of vetical cuttings dryer is the last chioce of the customer after the comparison of cuttings dryer manufacturer in China.
Brightway BWLS Vertical Cuttings Dryer is the successful waste processing equipment of environmental protection. So far, In the field of drilling waste treatment, there have been many successful cases. This cuttings dryer is composed of dryer, guardrail and base. Main function is that separating the water and harmful pollutants from drilling waste through the vertical centrifugal principle.
At present,in the field of drilling waste management, Brightway have designed and manufactured different capacity and complete specifications drilling waste management equipment and system. It can be used in the majority of domestic and oversea oil field project.
Brightway designed and developed this Trailer Mounted Mud Control System for customer specially, Because of Large structure of mud solid control system and difficulty to transport, can not carry quickly. The Trailer Mounted Mud Control System designed and manufactured by Brightway for the customer of Iraq, transported to Tianjin port by 12 tractor-semitrailers. This Trailer Mounted Solids Control System adopt Trailer Mounted design and configure 4 phase solids control equipment and composed of six pull-type mud tanks and other tanks including fire control tank, waste water tank, diesel tank, water tank. The biggest processing capacity of system is 240m3 /h.
The Trailer Mounted Mud Control System can realize trailer transport directly without lift. It has strong maneuverability and can emergency to avoid conflict rapidly. Shortened the time to move and Reduce the cost. It can ensure that Mud preparation, aggravating, screening, realize smoothly in the process of 4000m drilling. In addition, This Trailer Mounted Mud Control System configure a fire control tank, composed of electric-drive fire pump and Diesel fire pump,can ensure safe under the condition of generator did not work. The whole Trailer Mounted Mud Control System of the high production standards, excellent production technology, is the first in the country.
According to the customer request and based on the actual environment, Brightway has completed well the production task of Trailer Mounted Mud Control System, Skid mounted Mud Control System at home and abroad. After many years of production experience accumulated, Brightway can design and manufacture different types of Trailer Mounted Mud Control System or Skid Mounted Mud Control System for different drilliing rig or workover rig. Welcome new and old customers to come to Brightway company to discuss cooperation.
We know that the excellent vacuum degasser has very important function: get rid of harmful gas in drilling fluid; recover the proportion of mud; stable viscosity properties of mud; reduce the drilling cost.
Recently, Brightway one set BWZCQ300 vacuum degasser has sent to a drilling site. This vacuum degasser will be matching with drilling mud conrol system. According to the request of the customer, the BWZCQ300 vacuum degasser has been painted dark blue.
The accessories of vacuum degasser adopted the well-known brands at home and abroad. The capacity is up to 300m3/h. The degassing efficiency is 95% ~ 95%.
According to the different drilling depth and the customer requirment, Brightway can manufacture different capacity vacuum degasser, such as BWZCQ240 （240m3/h），BWZCQ270（270m3/h），BWZCQ360（360m3/h）.
Shale Shaker Model: BWZS103, Treatment Capacity: 120 m3/h, Job Site: Samara, Russia, Project: 4000m Oil Drilling
This Shale Shaker Model is the Brightway BWZS103 ( Oli morto and 3 pices shaker screes ) the Shale Shaker Capacity is 120 m3/h.
Piling Slurry Treatment has always been a problem in engineering construction.In the process of piling, There will produce a lot of mud. the mud is suspension liquid contains a certain amount of fine clay particles, which has a certain viscosity and difficult to separation for a long time. Now how can we treatment these mud from piling?
Four Piling Slurry Treatment Schemes
1. Piling Mud Treatment Scheme of Sedimentation basin : On construction site, we can construct one sedimentation basin. First, we need to discharge sewage into sedimentation basin. Removing suspended solids, oil material and Neutralization processing, after detection to achieve discharge standard, we can discharge into the river.
2. Piling Slurry Treatment Scheme of Natural dehydration: In the process of drilling perfusion, we can use shaker screen to seprate small gravel, sand and other solid particles from pile mud. then discharge it into mud pit and sufficient to precipitate until the natural dehydration and solidification.
3. Piling Slurry Treatment Scheme of Flocculation Treatment: For waste mud water, we can add flocculants into it. Because the mud is suspension liquid contains a certain amount of fine clay particles, the macromolecule flocculant is a kind of water-soluble polymer,When mixed with mud water, it can destroy the stability of the slurry water in order to settlement of clay particles from the water condensed quickly.
4. Piling mud slurry equipment: This method is to use the special pile mud treatment equipment to separate the mud from slurry water. Such as piling mud centrifuge, piling mud dewatering machine, piling mud separator, piling mud curing equipment. The biggest advantages of this method is convenient and effort. Sludge treatment efficiency, more environmental protection.
On 10th Oct.,The 34th CSTT Exhibition ( China international trenchless technology conference and exhibition ) opened grandly in the national agricultural library of the Beijing. Brightway Sales and Technical team showed in the No.38 Booth.
In the exhibition, Brightway exhibited the main products in field of trenchless construction fields, including Mud Cleaner, Decanter Centrifuge, Sand Pump. Besides, Through the booth background wall and banner, Brightway showed the mud system and application cases. Also, Brightway team introduced the details of Brightway Products and technical scheme for Customers by product manual and video on site.
The Exhibition will be last three days, during the 3-day, Brightway sales and technicists will provid the professional consultation service of products and technical scheme. Welcome new and old customers to come to No.38 Booth.
After strict production,testing and commissioning，One set mud recycling system for rotary drill would be sent to destination of Malaysia customer.This mud recycling system will be used and matched with Rotary Drilling Rig. The capacity of system is 100 cubic meters per hour. This mud recycling system is composed of shale shaker, desander device, slurry pump and electronic control. the structure of system is more compact and the configuration is excellent.
Sludge discharged from the discharge pipe after drilling of Rotary Rig, the mud recycling system can achieve separation and purification of mud effectively. It is advantageous to the control mud and repeated use of mud, thus to improve construction quality and save the mud making materials and reduce the construction cost. Compared with the traditional methods of sludge treatment, Using rotary dig mud recycling system is the best solution of mud treatment in the field of rotary dig construction.
Brightway Solids Control Company is the famous sludge treatment equipment manufacturer in China.In the field of rotary digging construction, Brightway BWXW series mud recycling system has been used widely in china. the feedback of customer is so good. Welcome new and old customers to come to visit Brightway factory and discuss cooperation.
Centrifuge Drum is the important component of Decanter centrifuge. Precision of Centrifuge Drum determines the performance of the centrifuge. If the precision of the centrifuge is not high, it will cause the damage of the centrifuge equipment. So finish machining and Precision test of Centrifuge Drum become very important.The centrifuge drum core parts machining accuracy is extremely high.
Brightway Solids Control is the professional and famous manufacturer of Decanter Centrifuge in China.The centrifuge product specification is complete. The centrifuge production craft is excellent.Centrifuge drum is the bladder and the core components of the centrifuge. There are many small holes on the drum. Put the filter bag inside, Inside the filter bag packing materials, By motor through v-belt drive drum. After a high-speed, there create a strong centrifugal force and separated the liquid from the material in order to realizing solid-liquid separation.
More about Decanter Centrifuge Drum, Precision of Centrifuge Drum, finish machining of Centrifuge Drum, please click here
As we know, MI Swaco Mongoose shale shaker is famous Shaker Screen in the world. It is widely used in the shale shaker of the solids control industry. In China, as the professional manufacturer of solids control equipments,Brightway Solids Control design and manufacture replacement composite material shale shaker screens for MI Swaco Mongoose shale shakers.
Brightway Composite Material MI Swaco Mongoose shaker screen Features:
1. MI Swaco Mongoose shaker screen use a polypropylene frame with an internal reinforcing cage made of high-strength steel. This design increases screen life and fluids-handling capacity to improve solids-control performance. In addition, DURAFLO Composite Screens are lighter than older metal-backed designs.
2.Longer screen life. The composite frame design provides smaller more numerous panels, evenly distributing mechanical stresses and containing mesh tears when they occur.
3.Composite Material MI Swaco Mongoose shaker screen Maintains or reduces current screen weight. Our evolutionary DURAFLO composite screen weighs about the same as the original HIFLO screen and significantly less than metal-frame screens.
4.Easy to repair. The patented SNAP-LOK plug-repair system, available on DURAFLO screens for the NOV Brandt VSM 300 shaker, reduces repair time to less than two minutes. Simply remove the screen from the shaker and snap in a factory-made plug. This system eliminates the need for removing the damaged mesh and requires no cutting, gluing or bonding time.This gives more advantage to the composite material shaker screens for Mongoose shale shaker.
Three days ago, The Sinopec customers came to visit Brightway. Brightway Drilling Waste Management is the admirated by customers.
Part of the meeting, Manager Wang expressed a warm welcome the visit of sinopec's customers. The two sides introduced company management situation in the first half of the year and exchange views on the problems existing in the development. Besaids, they discussed the concrete cooperation of the second half of year. After the meeting, In the company of the general manager Mr. Wang, The customers visited Brightway production workshop including machining workshop, Production and Assembly workshop, Finished workshop. Workshop director and business manager introduces respectively Brightway production technology and market sales of equipment at home and abroad in detail. The customers gave highly affirmed and appreciated for Brightway advanced production technology and good performance of products sales.
During the visit and inspection, Brightway demonstrated the commissioning of the new type drilling waste disposal system for the customers of Sinopec. This system is designed and manufactured based on the traditional drilling waste disposal system. After the commissioning, business manager show the treatment result for the leaders. the customers give a high evaluation and appreciation for this system and hope to achieve cooperation with Brightway in the future.
More information of Drilling Waste Management , http://www.brightwaysolids.com/Drilling-Waste-Management_p63.html
Centrifuge is widely used in oil industry from the latest 1980s. After years of development and application, There are many types of centrifuge, such as Horizontal Spiral sedimentation centrifuge, perforated rotor centrifuge, hydraulic turbine and other types. The Horizontal Spiral Centrifuge is widely used in drilling industry. According to the different speed, Horizontal Spiral Centrifuge is divided into low speed Horizontal Spiral Centrifuge, intermediate speed Horizontal Spiral Centrifuge and high speed Horizontal Spiral Centrifuge.
Horizontal Spiral Centrifuge Structure
Horizontal Spiral Centrifuge is made of the main motor, polling motor power, fluid coupling, drum assembly, differential mechanism and feed liquid pump. Outer structural shape of Horizontal Spiral Centrifuge might be something different beacause of application in different industries.
Horizontal Spiral Centrifuge Separation Theory
The separation process of solid phase and liquid phase is in the drum. High speed rotary of drum drive the drilling fluid high speed rotary, drilling fluid is left to the wall of the drum for a liquid circle, because the solid phase in the liquid circle is suffered the centrifugal force which is hundred and thousand times bigger than its own gravity, it overcomes the resistance of drilling fluid viscosity and rapidly sediment to the inner wall of drum and forming solid phase, liquid form liquid phase. The ratio of the solid phase centrifugal force and it own gravity is called the separation factor of centrifuge. Horizontal Spiral Centrifuge Pushing Slag
Pushing slag work of Horizontal Spiral Centrifuge is completed by screw propeller, in the function of differential mechanism, screw propeller and the drum form a certain speed difference, then the solid phase particles are precipitation to the drum inner wall are scraped from the wall of the drum, it is pushed to the small end by spiral impeller, in the process of propulsion is dehydration, at last get to disilting nozzle.
Brightway is the Horizontal Spiral Centrifuge manufacturer in China. The products of BW series Horizontal Spiral Centrifuge has been exported to 48 countries in the world. BW series Horizontal Spiral Centrifuge can be used in the many industries, such as oil well drilling, HDD, TBM. if you are interested in Brightway BW series Horizontal Spiral Centrifuge, please click here: http://www.solidscontrolsystem.com/product-item/decanter-centrifuge/
The 20FT Dewatering Unit provides a process of chemically enhanced configuration to remove the fine solids less than 5 microns from the water based drilling fluids.
As it known that traditional solids control equipment’s like shale shaker, desander, desilter, and decanter centrifuge will removes solids upper than 5 microns, for colloidalsize particles which is less than 5 microns will build up in the drilling mud system.
To maintain the drilling mud properties, the operators have to dilute the drilling fluids with water; this consumes more water and creates more drilling waste.
By utilizing the 20FT dewatering unit, the result is a chemically enhanced flocculation of colloidal and ultra-fine drilled solids that can be efficiently removed with the BWLW365G dewatering centrifuge.
For limited and zero discharged closed loop system, the dewatering unit is a very important unit to keep the mud clean and reduce the drilling waste which has to be sent for treatment and disposal. Before entering the dewatering phase, for the weighted drilling mud, firstly it enters a barite recovery centrifuge to recovery the barite to the active mud system. The 20 FT containerized dewatering unit can be transported as a standard 20 ft. container. The system includes all the standard dewatering components.
Brightway also have the dewatering decanter centrifuge available can be mounted on a separate telescoping skid or on the drilling mud tank.
Solid Bowl Decanter Centrifuge (also called Solid Bowl Centrifuge
) is a type of centrifuge that uses the principle of sedimentation. It is normally used to separate solid-liquid, liquid-liquid, and solid-solid mixtures. Solid bowl centrifuges are widely used in various industrial applications, such as wastewater treatment, coal manufacturing, and polymer manufacturing.
Solid Bowl Centrifuge Operating Principle
Brightway is the professional manufacture of Solid Bowl Decanter Centrifuge in China. know more Solid Bowl Decanter Centrifuge : http://www.solidscontrolsystem.com
After many years of production and research & development, Brightway had accumulated a wealth of experience in production and application of Slurry Treatment Plant, and formed its own unique mud process solutions in field of Slurry Treatment. At present, In addition to BWSP180-20 Slurry Treatment Plant (capacity: 180m3/h), Brightway can design and manufantured other model Separation Plant, such as BWSP250-20 (250m3/h)，BWSP360-20 (360m3/h)，BWSP500-20 (500m3/h)，BWSP1000-20 (1000m3/h)，BWSP1500-20 (1500m3/h)，BWSP3000-20 (3000m3/h), BWSP4000-20 (4000m3/h), BWSP6000-20 (6000m3/h), for Micro Tunneling Projects with outer diameter such as 2000mm, 2500mm, 4200mm, 6000mm, 10000mm, 15000mm, 17000mm.
Desilter is the third phase solids control equipment to treat the drilling fluids, and improve the performance of drilling mud, can combined with desander cleaner. The most common cone is ”4 or 5” , mainly separate size of 15-47μm solids particles out from drilling fluids. The desilter is mainly combined by shale shaker, shunt manifold and swirler, it is the third class solid control equipment in the whole mud cleaning system.
The desilter has high separation capacity, the separation range is large. The bottom flow hole is like a pressure umbrella, discharge the particles in the separation area quickly and decrease the probability of blocking of bottom flow hole. The advanced small shale shaker with two shaker screens has a large handling capacity and little noise. The life of shaker screen is long. The symmetrical mud inlet structure is favorable for the separation of swirler and stable work.
The desilter is designed according to the settlement principle of the sand particles. The drilling fluid to be cleaned flows into the swirler through the wall spiral under the pressure of centrifuge pump. The big particles will sink along the wall of swirler under the gravity and centrifugal force, then be discharged from the bottom flow hole and landed on the shake shaker with fine screen to be separated, the other medium will rise along the spiral of swirler.
Brightway Solids is the professional Desilter manufacturer and supplier in China and can design and produce BWCNQ series Desilter such as BWCNQ8N, BWCNQ12N, BWCNQ100-8N, BWCNQ100-12N. According to customers' demand,Brightway can provide Hydrocyclone Desilter of different models.
Decanter Centrifuge is the fourth phase solids control equipment. It is set behind the mud cleaner and desilter cleaner, using the principle of centrifugal action to separate the solid particles of 2-7μm from the drilling fluids.Decanting Centrifuge is also called Horizontal Spiral Centrifuge,Horizontal Decanter Centrifuge,Centrifuge Separator,Screw Decanter Centrifuge and so on. According to different speed Brightway have middle speed decanter centrifuge, high speed decanter centrifuge and high speed variable frequency decanter centrifuge.
This video is the Brightway Decanter Centrifuge Case in Russia, There are two type Decanter Centrifuge: middle speed decanting centrifuge,high speed decanting centrifuge. which were matching with ZJ50 LDB Solids Control System and was designed and manufactured specially for Russian customers in order to adapting to polar low temperature environment.
The Oilfield Desander the two-level solids control equipment used for drilling fluid treatment. It is also called drilling mud desander, drilling fluids desander, hydrocyclone desander.
Oilfield Desander is mainly used for separating those solid particles with the granularity of 47 to 76 microns in the drilling fluid. Oilfield Desander is made up of the screening system, the adjusting and supporting system, the aqueduct, the foundation, the pressure gauge as well as the Oilfield Desander.
BWCSQ2S Oilfield Desander
The Oilfield Desander is operated in accordance with the principle of centrifugal separation. Since the water inlet tube is installed at the eccentric position of the cylinder, the water will first form into the downward inclined fluid along the tangent direction of the cylinder when it enters into the inlet tube through the Oilfield Desander. The water flow will go downward in the spinning direction and in turn rotate upward along the axis of the cylinder when it reaches a certain position of the cone.
Finally, the water flow will get discharged through the outlet pipe. Under the influence of the inertial centrifugal force from the water flow and their own gravity, those sundries will drop into the cone refuse vessel at the bottom of the solids control system.
VERTI-G Cuttings Dryer is the core equipment of Drilling Waste management. In the industry of Drilling waste Management, there are eghit Famous Manufacturers of Vertical Cuttings Dryer in the World.
The VERTI-G cuttings dryer incorporates a high-speed vertical centrifuge that achieves maximum liquid/solid separation in large-volume processing. This mechanism makes the VERTI-G dryer one of the industry’s best performing and most dependable cutting dryers. Available in both standard size and compact configuration, the VERTI-G dryer gives operators a critical advantage in meeting increasingly stringent environmental regulations for offshore cuttings disposal.
According to customers' requirements, This system is mainly composed of one set of high-frequency and splash-proof double-deck shale shaker and other assistant equipment. This fracturing fluids management system is used to process and recycle fracturing fluids from oil drilling.
Application of fracturing fracturing fluids management system is another new breakthrough of Brightway in the drilling industry. The system can solve the problem effectively, such as performance differences, breeding of bacterium, dissolving difficult of guanidine gum, poor temperature resistance, and achieve recycling of residual additives in fracturing fluids and form recycling technology of fracturing fluid.
In fields of Tunneling Projects, Separation Plant is the more important technology of mud-water separation and matching with Tunnel Boring Machines. It is composed of the cyclone separation system and centrifugal separation system. Cyclone separation system is composed of cyclone desander and desilter.
Brightway BWSP series Separation Plant for Tunneling Projects
Firstly, the first phase separation will be done through drilling fluid shale shaker; then the separated particles will be precisely treated by the hydrocyclone into particles with different sizes.
Secondly, The mud under pressure inflows into the cyclone separation system with high speed through the pipe and do gyratory motion in the inner wall of hydrocyclone. The coarse particles are thrown to the wall and move downward gradually by gravity and discharged from the bottom. Because of moving slowly, the fine particles is driven by the flow of liquid from the center and discharged from the overflow pipe.
Thirdly,The particle diameter of mud is very small after processing by cyclone system. So we need to add flocculant in mud. The flocculant and fine particles aggregated the larger particles. and then it sent to the centrifuges by pump. Centrifuges are key components to ensure that all water can be separated into dry soil. Part of bentonite processed by cyclone system can be discharged the mud pool. It will be continuing to use after mixing and saving the construction cost. The solid particles separated can can be shipped directly. The separated water of high purity can be used to modulate the new mud or discharged into the municipal storm sewer system directly.
Subsea Valve is the mud control equipment installed in the inside of mud tanks or water tanks. It is used to import mud or liquid phase and prevent different nature of mud or liquid in both side of mud tank to mix with each other.
Brightway Subsea Valve Introduction
Brightway Subsea Valve is made up of 50 components. All components can work closely together. In process of mud control, Subsea valve can acheive the opening and closing between containers. It is the first choice in fields of oilfields drilling at present.
Brightway Subsea Valve Features
1. Good sealing property, assuring zero leakage;
2. Composition of 50 precision components;
3. Flexible steering, Convenient operation;
4. High cost performance, fewer wearing parts, stand wear and tear;
At the end of the drilling, It can produce a large number of oily sludge. but how to process the waste oily sludge? According to statistics, Each year there are approximately 1.1 million tons of oily sludge in China's oil and petrochemical industry. At least 330,000 tons of crude oil is contened in these oily sludge. Traditional treatments of oily sludge is that adopting methods of landfill, incineration and other. Not only causes severe environmental pollution, but also causes tremendous waste of resources. Compared with the traditional treatment measures, the new type oily sludge process equipment can separate three-phase of oil, mud and sand.
Waste Oil Sludge Processing and Recovery Solutions
The treatment principle of oily sludge is using centrifugal separation method and extracting the crude oil from the different oily sludge. After high temperature processing and mechanical stirring until oil slurry mixed fully. The oil of particle surface will be decomposited and absorpted constantly. Under the action of density contrast and high speed centrifugal forces, the oily sludge can be separated three-phase of oil, mud and sand in order to achieve the purpose of recycling.
In the field of oily sludge treatment, Brightway get the favor of coustomers at home and abroad. After years of effort, Brightway has a wealth of experience in production of oily sludge treatment equipment. Welcome new and old customers come to visit the factory and discuss cooperation.
We know the drilling waste is the secondary resources. It can be used to pave the way and make brick. But how to use the secondary resources? First, the drilling waste mud be processed by the Cuttings Dryer or Drilling waste Management. these drilling waste dispose equipment is the popular drilling waste processing method at present. Cuttings Dryer can separate the water from drilling waste by centrifugal force of high rotational speed. The waste processed become very dry. and then, The dried waste can be transported to the brick maker factory directly and after mixing fully, the drilling waste can be become the good brick material, the secondary resources.
In the process of waste to treasure, Cuttings Dryer or Drilling waste Management system play an important role. Brightway Solids Control Company is the professional Cuttings Dryer manufacturer and supplier in China and can design and produce BWLS series Cuttings Dryer and Drilling Waste Dispose Equipment.
If you are interested in our equipment or the manufacturing technique of bricks making used the drilling waste, you can visit the Brightway Website: http://www.brightwaysolids.com/.
Brightway is the professional shale shaker manufacturer in China and provides double-deck shale shaker and triplicate shakers as clients’request.Brighway Solids BWZS series shale shaker is designed and manufactured in accordance with international standards sucn as Derrick Shale Shaker,Brandt Shale Shaker,Swaco Shale Shaker.
Brightway Oilfield Shale shaker Features
1. Adopt ANSYS limited element analysis to optimize the structure.
2. Use Q235or Q345 SS304 high strength alloy material.
3. High strength compound rubber material used to reduce shock.
4. Vibration motor is form Italy OLI.
5. Electrinic control system if from Huarong brand or Helong brand explosion-proof eletronic switch.
6. Brightway Oilfield Drilling Mud Shale shaker have high-performance during pickling, help plating, hot-dip galvanizing, inactivation and fine grind. With less quick-wear parts can hlep our clients saving the cost.
Brightway BWLS1600 Vertical Cuttings Dryer is testing in workshop. Water-based mud and composite mud: Water content 8-10%, oil-based mud: water content≤6%, OOC≤3%.
Brightway BWLS1600 Vertical Cuttings Dryer Advantages: Professional high - performance motor, faster speed, strong processing capacity and Long life. According to the different environmental and industrial requirements of customers,Brightway can product different kinds Drying Centrifuges adapt to different mud performance.
Know more about Cuttings Dryers, Please visit Brightway Website.
As the professional manufacturer of Shale Shaker, Brightway can design and produce the diffirent model Shale Shakers. The Double-deck Shale Shaker is one of shale shaker. It has two layer shaker screen.the upper screen is the large pore size and the second is the small pore size.Drilling Mud is an initial separation by the upper screen and then the mud separated again by the second layer screen.Finally,The shaker achieves high precision solid - liquid separation.
There are two pictures of Brightway BWZS208 Double-deck Shale Shaker. As the request of the customer, Spray color of the Double-deck Shale Shaker is dark blue.
Brightway BWZS208 Double-deck Shale Shaker
Back View of BWZS208 Double-deck Shale Shaker
This type shale shaker has 8 pieces of Composite Material Shaker Screen (Swaco standard );Vibrating beams is processed by a special technology in order to avoid cracks in the process of vibration;the base of shaker installed the lifting device so as to adjust the angle of shaker;Vibrating motor adopts international famous brands;Spring adopts the rubber material so that the noise is small and decay resistance is strong.
Brightway Cutting Dryer System is working efficiently in Drilling Site. It is producted by Brightway independently. This system includs Drying Shaker, Cuttings Dryer and other Mud Tank.This system can save about 300 m3 water. Recycling the drilling mud not only save the fees for shipping waster, but also save the fees for processing waste water and usage of mud materials. The whole process of drilling waster is not founded mud on the ground.
Brightway Cuttings Dryer System
It can overwhelmingly recycle the drilling waste;the system can control the index of drilling mud performance by fully purifying the drilling waste, which helps to avoid drill-jamming accident and improve the quality of pole-forming. The processed drilling waste can be recycled, mud making materials saved and costs decreased.
Formerly,The giant mud pit was widely used for collecting drilling mud and rock waste with taking more risk and occupying land source. But,after applying the Cutting Dryer System, there is no need for mud pit which the mud tank holds drilling mud, drilling fluid and rock waste to recycle.
Rock waste from drilling well will be dried up and divided directly by Cutting Dryer System. The processed rock waste is easy to collected and transferred, and it can also be turned into bricks which will be sold to brick industry or for other purpose.
The Cutting Dryer System and brick making equipment with high-degree automation just cover a small area. It is operated only by four to five people, and the speed of making bricks can correspond with the processing speed of Drilling Waste Treatment.
Applied at oil drilling site, the system effectively eliminates the toxic materials in drilling waste and its processing result gets to the required standard. Solids processed by Cutting Dryer System only contains 6% water.
Last March, Brightway designed and manufactured one set 500GPM HDD Mud Recycling System for India customers. In the past one year, the system had been running smoothly and without any fault. Recently, Brightway has won great favors from India clients with excellent quality of HDD Mud Recycling System and supreme service.
500GPM HDD Mud Recycling System in India
500GPM HDD Mud Recycling System is composed of one unit shale shaker,one unit mud cleaner,one unit mud tank, one unit jet mud mixer and three sets centrifugal pumps. Besides, In order to guarantee the smooth construction, Brightway provided one spare parts, such as cyclone and shake screens, for customers. Brightway technical services team came to India and provide comprehensive and professional training about system operation and maintenance.
Enthusiastic and excellent after-sales service of Brightway made a deep impression on India customers. They said that they would cooperate with the brightway smoothly and pleasantly in the future.
Vertical Cuttings Dryer is a dewatering equipment of Drilling waste management that use of mechanical centrifugal force generated by rotation to realize the separation of solids-liquid mixture. Brightway is the professional Cuttings Dryer manufacturer and supplier in China and can design and produce BWLS series Cuttings Dryer.
Brightway BWLS1600 Vertical Cuttings Dryer Advantages: Professional high - performance motor, faster speed, strong processing capacity and Long life. According to the different environmental and industrial requirements of customers,Brightway can product different kinds Drying Centrifuges adapt to different mud performance.
1. Adopting Italy comprehensive analysis technology to meet domestic and overseas customers `s treatment requirments on the drilling site.
2.The Capacity can be up to 50 tons.
3. It can separate and dry different kinds of drilling waste, such as water-based mud, oil-based mud, composite mud.
4. Adopting independent oil lubrication and cooling system to extend equipments lifetime.
5.The discharge port is flexible to operate, which can be in different types, such as spiral type, belt type.
6. Water-based mud and composite mud: Water content 8-10%, oil-based mud: water content≤6%, OOC≤3%.
Drilling Cuttings Waste Transport Solution is the Brightway BWLS model Horizontal Screw Conveyer. This Screw Conveyer can match with offshore oil drilling platform and transport drilling waste cuttings. It can transport 60 tons per hour.
BWLS model Horizontal Screw Conveyer
In the field of oil drilling, Screw Conveyer is important auxiliary equipment. It is used for the transportation of drilling fluids or drill waste cuttings. Screw Conveyer can be divided into two major type, horizontal screw conveyor and oblique screw conveyor.
As the professional manufacturer in Chian, Brightway can design and manufacture different length and capacity screw conveyor according to the requirment of customers.
Brightway new type BWSP180-20 TBM Separation Separation capacity is 180m3/h. It is used matching with the AVN1200XC Tunnel Boring Machine ( shield outer diameter 1505mm ) and separating mud-water in the project of tunneling.
BWSP180-20 Separation Plant
In the design ideas, Brightway pay more attention to personal safety, energy - efficient, environmental protection. This BWSP180-20 Separation Plant is designed with walkways, guidelines, ladders, cleaning gate, flanges, and valves for staff safe, humanization, user-friendly, and convenient operation.
Back View of BWSP180-20 Separation Plant
After many years of production and research & development, Brightway had accumulated a wealth of experience in production and application of TBM Separation Plant Equipment, and formed its own unique mud process solutions in field of TBM. At present, In addition to BWSP180-20 Separation Plant (capacity: 180m3/h), Brightway can design and manufantured other model Separation Plant, such as BWSP250-20 (250m3/h)，BWSP360-20 (360m3/h)，BWSP500-20 (500m3/h)，BWSP1000-20 (1000m3/h)，BWSP1500-20 (1500m3/h)，BWSP3000-20 (3000m3/h), BWSP4000-20 (4000m3/h), BWSP6000-20 (6000m3/h), for tunneling machine with outer diameter such as 2000mm, 2500mm, 4200mm, 6000mm, 10000mm,15000mm,17000mm.
Recently, Brightway new type ZJ50 Drilling Mud Control System has been completed production, assembly and testing. This system includs 8 units mud tank and one set customized fire control system in order to solve the problem of safety production. the system is composed of BWZS104 drilling mud shale shaker, vacuum degasser,BW1032S12N mud cleaner, drilling fluids decanter centrifuge and other auxiliary equipment.
Brightway ZJ50 Drilling Mud Control System
It is worth mentioning that the fire protection system for Drilling Mud Control System is the first time in China. Brightway has applied for technical patents. In the future, Not only pay attention to the safety of the equipment on drilling site, but also pay more attention to operator safety. Brightway always concerned about the continuous improvement of product quality and performance, so as to be approved by the customers, who pay attention to product quality, at home and abroad.
Brightway Intelligent Solid Control System, by introducing the technology of Computer Remote Control, is researched and developed on the basis of the original solid control system control. It is the advanced and user-friendly Solid Control System.
The system can realize remote control integrated equipments of solids control effectively,such as drilling fluids shale shaker,mud cleaner, desander, desilter, sand pump, mud agitator. It can monitor the whole process of equipment operation and mud treating in real time. Successful application of the Intelligent Solid Control System will reduce labor costs and improve work efficiency greatly. It is the new technological innovation.This is an effective way which protect the mud purification devices to operate more efficiently.
Brightway Exhibition 2016 promotional video: Brightway Drilling Mud Control Products and Cases.
Brightway Solids Control Co., Ltd is a professional manufacturer engaged in the research, developent, production, sale and service of solids control equipment and solids control system. We manufacture the Shale Shaker, Vacuum Degasser, Mud Cleaner, Decanter Centrifuge, Vertical Cuttings Dryer, Centrifugal Pump, Mud Agitator, Mud Gas Separator, Mud Tank and the complete set of mud system in the industries of oil&gas drilling,horizontal directional drilling,micro-tunneling,cal bed methane drilling and the drilling waste management.
Our products are exported to clients in more than 45 countries and regions beside China, such as the United Arab Emirates, Irap, Kazakhstan, Pakistan, Russia, Italy, Germany, France, Morocco, Poland, Turkey, Australia, New Zealand, India, Indonesia, South Korea, Thailand, Malaysia, Singapore, Taiwan, Egpy, Nigeria, Brazil, Argentina and Venezuela.
Contact Us ( Know More )
Co.Name: Brightway Solids Control Co.,Ltd
E-mail: brightway@brightwaysolids.com
Website: http://www.brightwaysolids.com
Drilling Waste Management is also called Drilling Waste Treatment. It is is composed of Vertical Cutting Dryer, Drying Shaker, Decanter Centrifuge, Screw Conveyer and transfer Pumps.
In processing drilling waste, A major challenge is the diverse nature of the produced waste. The methods and technologies used to treat different waste streams are as varied as the waste itself. For your drilling project, The treatment method of Brightway is based on the characteristics of the waste material for your drilling project , the local environmental regulations, and the available infrastructure.
Brightway Solids is the professional Drilling Waste Management System manufacturer and supplier in China. Brightway Drilling waste management solutions can reduce environmental risk by effectively processing your liquid and solid drilling waste.
Brightway Solids Drilling Waste Management Features
1. Good Result of Water-based Mud: 6%-10% Water Content.
2. Italy Technology: Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
3. Stable Performance：Brightway Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
4. Environmental and Economical：This cuttings dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.
